Anatomy of the Volkl handle

tball

Semi-Pro
Some pictures and info which some might find useful.


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Squirmish may leave now...

This is a picture of an eviscerated Volkl handle, the one that says "Sensor Tour System", and has a yellow rectangle and a red line. That yellow rectangle, by the way, is just a decal.
The actual racquet, once opened up, does not look as neat and pretty.

I was changing a grip today, and decided to remove the buttcap to check if there are any opportunities for customization. The good news -- YES!

The handle is hollow. You can fill it with whatever is your fancy: cotton balls, liquid silicon, or molten lead. I happen to like rubber bands, and this is what you see.

The only other racquet that I've seen with such twin tube design is Vantage. Plus, Vantage buttcaps have a trapdoor and open up. But ... the handles (and I suspect the entire frames) are filled. Some foam, lightweight and airy, and very uniform in consistency.

Back to Volkl. Even though the cavities appear empty, and I can poke a wooden chopstick almost its entire length, I was not quite so successful with jamming my rubber bands inside. They caught on something about 2 inches deep, and I could not push them any further. Luckily, I did not need to go crazy here. That DNX 10 here is heavy enough as it is. 2 inches of empty space is plenty for me.

The negative is that the buttcap does not have a door. So customization inside the handle can only be made once, pretty much ... or until the new grip wears out.

Volkl racquets use the pallet system. I saw them sold in a few places. One might think that they can buy them and replace them at home. I do not think so. The problem is in that yellow wrapper. I doubt it is just a sticky tape. From what I've read, it is some sort of a foam to insulate vibrations. That material is soft. It will get damaged or destroyed when you try to pry the pallets off, and I have not seen it being sold anywhere.

The pallets are made of a very strong solid plastic. There is no danger of breaking them while prying them off (unlike Head). No fear of damage from frequent stapling either. On the negative side, the material is so hard, a hand-operated stapler could not penetrate those pallets at all. The material beheath them is even harder. Probably the graphite core of the frame itself.

After 2 attemps to use a stapler, I had to give up. The original staples were 5mm wide. I took regular staples, re-bent them to be 5 mm wide, and then pushed them carefully into the original holes. It helps a lot that the Volkl's buttcap is made of soft rubber, and staples sink into it and do not protrude at all. I like that.

Formerly, I used to attach buttcaps with a double-sided tape, and it worked well ... too well. The grip was incredible. And while the cap was perfectly secure, removing it, when you want to, was a major-major hassle. It is far easier to use staples. They come in and out.

Dimensions

The other drawing shows the dimensions. The handle was L3 (4 3/8 ). As you can see it is rather oval: 32x28mm. I never understood the benefits of this design.

The other reason for the big disassembly today was to correct that -- to a more evenly proportioned handle.

Hope this answers some questions, which I know people have about Volkl handles. Hey, I had a bunch myself, which I could not find an answer to, until today.

-- Nick
 
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mdjenders

Professional
so the "sensor tour handle system" is really just a strip of yellow foam between pallet and the shaft? thats some advanced technology there.
 

ollinger

G.O.A.T.
You really have to laugh when you read posts on this site about how Volkl pours its money into "technology" rather than pro sponsorships. (And now they've announced that Liezl Huber is a sponsored player.)
 

sargeinaz

Hall of Fame
so the "sensor tour handle system" is really just a strip of yellow foam between pallet and the shaft? thats some advanced technology there.

If that strip of yellow foam works and nobody else has done it yet, why is it not technology and why does it matter what they call it? Did you want a spaceship inside the handle or something?
 

0d1n

Hall of Fame
At least that foam exists in the racket, unlike "basalt fibers" and "intelligence technology".
If one buys a racket for it's "xxxxxxxx system" or "yyyyyyy technology" then one deserves EXACTLY what he gets.
 

tball

Semi-Pro
It's the thought that counts

It may not be much, but I am pleased to know that at least some people had thought about what to do with the handle, and at least made an effort. To be fair, of all racquets, this is the most sophisticated handle so far: rubber buttcap, pallet system, yellow foam wrapper, some red material in the middle.

The closest contender is the Head's Suspension Grip (on old red Prestige Tour 600/660). Has anybody disected that yet?

The number 3 spot will go to Vantage: it is dual chamber, foam-filled, and overall very neatly executed.

All others are not even in the game. They either could not think of anything, or just do not care.

--
What I would ideally like to see in a handle:
1) trap door
2) customization chambers
3) easy pallet swap system

Then I need to find some info on shock absorbtion behaviours of varios materials -- to know what to fill the handle with. So far the best I've found is rubber bands.

Maybe I should stuff the handle with Gamma worms? Do they sell them in rolls?
 

Rabbit

G.O.A.T.
Volkl racquets use the pallet system. I saw them sold in a few places. One might think that they can buy them and replace them at home. I do not think so. The problem is in that yellow wrapper. I doubt it is just a sticky tape. From what I've read, it is some sort of a foam to insulate vibrations. That material is soft. It will get damaged or destroyed when you try to pry the pallets off, and I have not seen it being sold anywhere.

No, it's double side tape, that's all. The "system" is comprised of two pieces of 1/8" foam inserts that appear through the window of the butt cap and don't do much at all. The pallets are directly on top of the hairpin, there's no shock absorption going on there and there's nothing inside the hairpin like foam or fairy dust. ;)

The pallets are made of a very strong solid plastic. There is no danger of breaking them while prying them off (unlike Head). No fear of damage from frequent stapling either. On the negative side, the material is so hard, a hand-operated stapler could not penetrate those pallets at all. The material beheath them is even harder. Probably the graphite core of the frame itself.

I have replaced many of these pallets. The ones from the retail racquets are held in place by double sided tape, that's all. And yes, they will break when you remove them. I've only been able to get 3 - 4 off without breaking them although it's really more of just seeing if I could. The pallets tear up when you remove them. So I disagree about the strength of these pallets. The real test is NOT to tear them up when you remove them.

With regard to what's under them (aside from the double sided tape) it's just the hairpin.

After 2 attemps to use a stapler, I had to give up. The original staples were 5mm wide. I took regular staples, re-bent them to be 5 mm wide, and then pushed them carefully into the original holes. It helps a lot that the Volkl's buttcap is made of soft rubber, and staples sink into it and do not protrude at all. I like that.

I bought an electric staple gun and have never had any trouble getting staples in.
 

danix

Semi-Pro
You can use a heat gun or hair dryer to help loosen the pallet halves before removal. Haven't tried this yet but it's been mentioned on the forums before.

An electric staple gun is a good idea, but I've never been able to find the tiny size staples that Volkl uses.
 

dgoran

Hall of Fame
This looks just like my pro tour 630's handle system. I had to replace few pallets on my pt's and it was just like that minus the foam of course
 

Rabbit

G.O.A.T.
You can use a heat gun or hair dryer to help loosen the pallet halves before removal. Haven't tried this yet but it's been mentioned on the forums before.

An electric staple gun is a good idea, but I've never been able to find the tiny size staples that Volkl uses.

Hair dryer, huh? That is a great idea for those looking to save the old pallet.

I don't own it, but I've been told that Sears sells an electric staple gun that fires the smaller staples. I don't know that it shoots the really really tiny ones, but it does do the smaller ones.

I have been using the 1/4" staples, two of them. I shoot them through the tabs on the long side of the pallet. It holds the butt cap fine. If I do venture across town to Sears, I'll buy the staple gun though and post the model number.
 

gerli

Rookie
I measured a handle from a voelkl DNX10 98.
It was a 4 1/2 grip size:

your 32 was my 33,3
28,5 27,6
16,3 16,7
12,82 13,7
10,6 10,6

Your handle is much rounder than mine
 

LafayetteHitter

Hall of Fame
The sensor handle system works well no matter what it is. Volkl never tries to act like it was some technology they found in a black ops Nasa operation.
 

mdjenders

Professional
heh. i wasnt trying to **** on volkl or anything, just like to know what these "systems" really are sometimes. before, for all i knew, the handle was full of flubber, magnets and basalt fibres ;).

as many have said, the volkl handle does a remarkably good job of retaining some ball feeling while keeping the bad vibes to a minimum. i am demoing the pb8 right now, and i can tell the thing is stiff as a rail, but still quite plush feeling. does a much better job than "cortex", IMO.
 

GPB

Professional
I honestly think it might be the rubber buttcap. Does anyone else know of a brand that has these?
 

tball

Semi-Pro
Rubber bands inside the handle added weight to the handle to make racquet a little more HL.
Rubber bands also help dampen quicker after balls impact ?

Consider the alternatives: lead or silicon.
Silicon is not removable. May be difficult to position in exactly the right spot. Takes days to cure.
Lead is difficult to position in the right place, and keep it there. It also creates a point weight.

Inside there handle, there is a large void. Rubber bands fill it up nicely without adding too much weight. They create "distributed weight". As nacolo said, they dampen the vibrations.

For me the main benefit is that I can add/remove rubber bands at will. I can go from 0 to 20 g in very small increments, very quickly, easily and without mess. If I went too far, I can easily undo it.

It is much more complicated with lead and cotton balls.
 

tball

Semi-Pro
I measured a handle from a voelkl DNX10 98.
It was a 4 1/2 grip size:

your 32 was my 33,3
28,5 27,6
16,3 16,7
12,82 13,7
10,6 10,6

Your handle is much rounder than mine

Did you measure in the middle of the handle or on the buttcap?
I can't believe proportions would be different on a L4 handle.

Unless the size of the hairpin begins to interfere on smaller handles. They cannot go below a certain thickness on a pallet. This tends to push the 2 widest bevels (top and bottom ones on the picture) up a bit.
They simply cannot make the top and bottom sides too thin (== to shallow, too close to hairpin).

With L4 handle, they have enough pallet thickness on all sides, and are free to use whatever thickness they want.

By this token, L2 and smaller handles should be even squarer...
 
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