Mystery solved, and it turns out that I didn’t follow @bfroxen’s directions exactly enough...
This updated
Calibrating the SW1 video displays how
the expandable rod should be expanded and locked while held vertically. Well, I can attest to that. I’ve been expanding the rod while loaded in the cradle, and so, it wasn't locking down at all its joints. This horizontal expansion technique was what caused my readings to be consistently 5-7sw light.
For those curious, last weekend I indeed fabricated my own calibration rod out of PVC piping at Home Depot via Briffidi’s handy dandy Rod Swingweight Calculator in
bfroxen’s blog on Swingweight Machine Accuracy (located at the bottom). That this calibration pipe read true while a replacement expansion rod
@bfroxen had sent me (last week) read just as light as the original was a big hint. I mean, it’s possible
@bfroxen could’ve misread or mislabeled a rod. But two of them and both sent to me? No.
Something I was doing, or not doing, had to be the cause. So I revisited the calibration directions on the Briffidi site to discover my mistake. The rest is history and my thanks to
@bfroxen for providing such good customer support.
Now this has me wondering if this might be the source of
@KBlade’s issue too?